| Products: magnetizers &... |
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 Magnetizers
About Magnetizers...
The purpose of magnetization is to magnetize a magnet to saturation. Anisotropic or isotropic, hard or soft magnetic materials and their polarization represent the main features to be taken in consideration for the magnetization. A very precise magnetic value may also be achieved to compensate the complete magnetic circuits tolerances, thanks to the magnetizer ability to " knock down " the magnet. With the event of the rare-earth magnets, the use of impulse magnetizers requires a specific know-how, principally because of the high magnetization field requires by those magnets, the sophisticated electronic control and the great attention which must be paid to safety rules.
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Magnetizers » Special Products
Series MIDI-CAL TS/XX
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Standard magnetizers
for every type of coil and magnetic product
The most complete of magnetization product: it permits to magnetize, demagnetize and calibrate in a precise, fast and simple way.
Automatic calibration is used in all that cases for which is required a uniform magnetic property in the final products. What the customer has to do is only set an acceptance range; then the calibrator magnetizes and demagnetizes the product until it reaches the desired level, resetting all the typical magnetic and mechanical tolerances. The calibration is made possible by a feedback control of a magnetic quantity: the measure of a magnetic control parameter (flux, field, etc.) is compared at each step with the acceptance value. A dedicated software manages the discharge voltage to reach in the fastest and precise way the final target. The typical accuracy of the final product is within 1 %.
The integrated Touch Screen permits the parameters setting and the alarm management. All eventual anomalous conditions and operations are promptly signalled to the operator, giving a real-time troubleshooting of the machine working. All our products are developed to match and solve all production issues in terms of flexibility, keeping the reliability at an outstanding level. This serie of magnetizer has infact the capability to be easly equipped with low 800 capacitors and with high 3.500 Volt technology. The productivity is granted also by three different discharging circuits where three different coils/fixtures, even with different parameters, can be connected to ONLY one magnetizer and working alternatively.
Main technical characteristics
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Power supply
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380 VAC (± 10 %) three phase, 50-60 Hz, 32 A max.
different power from 230 V single phase up to 480 V 3 ph. Available
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Voltage regulation
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50 ¸ 3500 V
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Voltage accuracy
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± 1 %
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Maximum current
Energy Levels
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30 kA (short-circuit test)
from 5.000 Joule to 300.000 Joule (with extra cabinets)
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Capacitors
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Metallic paper, 800 V or 3500 V
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Magnetic pulse shape
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Aperiodic (mag.) – damped oscillation (demag.)
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Remote control
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I/O 24 V, Siemens S7, touch screen
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Cabinet colour
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RAL 7030 (customized)
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Operative temperature
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10 – 45 °C (50 – 113 °F)
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Dimensions wheeled
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1.200 x 800 x h 1600 mm
(MAXI-CAL TS/XX, 2.000 mm height)
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Weight
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300 kg (660 lb)
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Series COMPACT
Essential and compact, for big production demand. The functions are the minimum required for the coil and for the product. Guaranteed in lifetime.
Standard voltage regulation with digital visualization and analog indication of the capacitors’ voltage. Hundreds units installed all over the world. This unit can be equipped with current meter, fluxmeter and reverse polarity device.
Main technical characteristics
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Power supply
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380 VAC (± 10 %) three phase, 50-60 Hz, 32 A max. different power from 230 V single phase up to 480 V 3 ph. available
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Voltage regulation
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50 ¸ 3500 V
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Maximum current
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30 kA (short-circuit test)
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Capacitors
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Metallic paper, 800 V or 3500 V
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Magnetic pulse shape
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Aperiodic
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Remote control
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I/O 24 V
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Cabinet’s colour
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RAL 7030 (customizable)
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Operative temperature
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10 – 45 °C (50 – 113 °F)
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Dimensions
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600 x 800 x h 1600 mm (with wheels)
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Weight
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300 kg (660 lb)
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MODELS
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COMPACT 5K3/08
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COMPACT 10K6/08
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COMPACT 15K9/08
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COMPACT 5K3/30
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COMPACT 10K3/30
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COMPACT 15K3/30
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Energy (joule)
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5.000
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10.000
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15.000
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5.000
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10.000
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15.000
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Cycle time (seconds)
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3
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6
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9
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3
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6
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9
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Maximum voltage (volt)
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800
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800
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800
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3.500
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3.500
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3.500
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MICRO-MAG HS-3
A very high current in a very short time:
the solution to the overheating
Small magnetizer, characterized by very short pulses with very high current peak (up to 100 000 A using a pulse transformer in conjunction) Useful for small applications and devices in bondedNd or ferrite, such as ABS systems, encoder, sensors, etc.
Special coils similar to PCB (patent pending) permit a very precise pattern of axial or radial magnetization, giving to the sample a really sharp magnetic imprint.
Main technical characteristics
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Power supply
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220 VAC (± 10 %) single-phase, 50-60 Hz, 16 A current absorption
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Voltage regulation
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50 ¸ 2500 V
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Maximum current
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70 kA
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Capacitors
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Metal paper with pressure safety sensor
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Pulse shape
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Aperiodic
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Remote control
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I/O 24 V
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Cabinet colour
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RAL 7030 (customizable)
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Operative temperature
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10 – 45 °C (50 – 113 °F)
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Dimensions
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550 x 500 x h 500 mm
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Weight
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100 kg (660 lb)
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