MAGNETIC DESIGN OPTIMIZATION

EVERYTHING STARTS FROM ELECTROMAGNETIC CALCULATIONS

WHAT WE DO | MAGNETIC DESIGN OPTIMIZATION

At Laboratorio Elettrofisico, we develop custom magnetic solutions optimized for both product performance and production efficiency. Using advanced FEA (Finite Element Analysis) tools, we perform electromagnetic, thermal, stress, vibration, and tolerance analyses to identify the most effective and reliable design before production.

With more than 60 years of experience in industrial magnetic technologies, equipment, and automated systems, our solutions are used worldwide across a wide range of industries, from automotive to consumer electronics.

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WHO WE ARE | MAGNETIC EXPERTS

Laboratorio Elettrofisico brings together engineers, physicists, mechanical designers, and magnetic specialists with extensive expertise in magnetic design and manufacturing challenges. Our multidisciplinary approach allows us to accurately evaluate magnetic, mechanical, thermal, and geometrical behaviors through advanced simulation processes.

By validating magnetization patterns, force calculations, and stress analyses before prototyping — including dedicated proof bench testing — we ensure high magnetic reliability, mechanical robustness, and cost-effective development for every application.

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  • ELECTROMAGNETIC CALCULATIONS

    When a magnetic request is passed to the magnetic design team, a preliminary feasibility study is performed, if the feasibility tests are cleared, then in conjunction with the requesting party a go ahead is given to the design and optimization of the magnetizing equipment and process. The optimization can be done depending upon specific customer needs such as specific field profile or in generalized terms such as optimized magnet saturation level, energy, cycle time, etc. Full cooperation is provided to the customers to optimize their products.

  • COMPLEMENTARY ANALYSES

    While evaluating the electromagnetic aspect, we understand that the equipment will be part of an industrial process and the magnetizing process may interact with the other stages of the industrial process, potentially working along with robots, automated machines and human operators. Accordingly based on the constraints given by the other stages, the process is optimized in terms of choice of magnetizing technology, cycle time, product manipulation, pre-orientation, loading and extraction methods. In addition optimization in terms of thermal behaviour, vibration & stress behaviour, equipment dimensions, stray field, etc. are also performed.

  • PLANT DESIGN & BUILD UP

    The equipment is designed and optimized to be the most affordable, efficient and user friendly, as it has to be in harmony with the entire industrial process.

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